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7. Core ejection

Subpages

Introduction

Core ejection system: plunger drive bracket, plungers, and the plunger drive system in the side panels; ejects the core from the plug cutter into the disposal core chute.

Colour key & components

Plunger assembly, drive bracket, juice outflow — detail pages TBD. Green housings enclose spring and guide rods; interface with filter/plug-cutter and core chute.

Colour(s)Component
Plunger — pushes through filter to eject core (four in parallel)
Plunger drive bracket — carries plungers; connects to drive rods
Plunger drive rods — linear actuation; through LMK16 into green housings
LMK16 linear bearing — guides rods at housing interfaces
Plunger drive spring — return force; coiled around rod in housing
Filter — plunger passes through; juice to Collection. Plug cutter — in Collection; core ejected by this system

CAD views. Refer to figures in the text as Figure 1, Figure 2, etc.

Plug ejection exploded
Plug ejection right
Plug ejection orthogonal
Plug ejection top
Plug ejection front
Plug ejection front elevated

Figure 1. Exploded — plunger drive bracket, plungers, plunger drive rods, LMK16 linear bearing, plunger drive spring, green housings.

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Discussion

Core ejection (cycle)

  1. Pressing stroke: Juice to collector Y-section; core remains in plug cutter / filter.
  2. Core ejection: Plunger pushes through filter, ejects core from plug cutter → core falls into core chute (disposal).
  3. Disposal: Peels to sides of peelers; two augers take peels and cores away separately.

Interfaces

Interfaces and tolerances

Known interfaces and tolerances. Links go to related subsystems. Once every subsystem has an overview, subassemblies will be described in detail with how they interface with other components.

PartInterface / toleranceRelated
PlungerPasses through filter; ejects core from plug cutterCollection
Plunger drive bracketCarries four plungers; connected to plunger drive rods; moves in unison
Plunger drive rodsSlide through LMK16 linear bearings; pass into green housings; driven by drivetrain/transmissionDrivetrain, Transmission
LMK16 linear bearingAt housing entry/exit; guides plunger drive rods
Plunger drive springCoiled around rod in green housing; return force
Core (output)Falls into core chute after ejectionDisposal system
Filter / plug cutterHoused in collection; plunger interfaces with same stationCollection