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Feeder body
Part of the Fruit intake system section. Feeder body + lid/shell that supports modular feeding subassemblies and enables access and washdown.
Introduction
The feeder body is the structural “shell” that supports the per-station feeding subassemblies and entry tubes. It is designed to open on a hinge for access and cleaning. It also provides splash control so juice and cleaning spray stay inside the extraction zone and drain toward disposal.
Colour key & components
Key elements and intent (colours may vary across CAD figures).
| Colour(s) | Component |
| — | Feeder body / shell — sheet-metal enclosure that supports feeding subassemblies and creates splash containment. |
| — | Top lid — concept: ~2 mm sheet steel lid panel; mounts to hinge and bracing; provides access for service/CIP. |
| — | Brace / bracing — structural reinforcement to prevent lid buckling and distribute hinge loads; design still TBD (folded vs welded ribs/stiffeners). |
| — | Feeding-subassembly cutouts — diagonal cutouts/ports where feeding subassembly mount plates sit; intended to be modular (riveted) for iteration. |
Figures
Feeder body context is shown in the Fruit intake system main gallery. Add dedicated closeups here later.
- Add figure: lid/shelf lip geometry showing how the lid overhangs into the extraction zone to keep spray inside.
- Add figure: hinge mounting area and bracing concept (to avoid hinging loads on thin 2 mm sheet).
- Add figure: feeding-subassembly mount plate cutouts and rivet pattern (modular swap concept).
Discussion
Rough design & intent
- Purpose — Provide a rigid, cleanable housing for the fruit intake mechanism while allowing rapid access for maintenance and CIP/washdown.
- Modularity — Feeding subassemblies (mount plate + tubes + sync spring) are designed to be built as a module, then riveted onto the feeder body. Tubes can be swapped by drilling out rivets as the design evolves.
Known issues & risks
- Splash containment — Lid and “shelf lip” geometry must keep juice/spray inside the extraction zone. The lid should overhang inward so upward spray drains back into the extraction/disposal region rather than escaping to outer walls.
- Bracing/hinge loads — The lid is thin sheet (concept ~2 mm). Hinge mounts must land on reinforced bracing, not directly on thin sheet, to avoid tear-out and buckling.
- Edge safety — All cut edges must be deburred/hemmed so operators are not cut during seasonal teardown/cleaning.
DFM & manufacturing (China)
- Sheet metal process — Contractor to propose fold vs weld strategy for the shell and bracing. Prefer folded hems and continuous seams where possible in splash zones.
- Rivets vs welded studs — Riveted modular mounts are acceptable for iteration; contractor may propose better hygienic fastening (studs outside splash zone, weld studs, etc.) for production-ready design.
Questions for contractor
- Propose the feeder shell fabrication method (folded sheet vs welded) that achieves stiffness and good hygiene (no pockets, good drainage) with China-available processes.
- Propose a hinge + bracing design that distributes loads safely into the shell without local buckling/tear-out.
- Review the lid lip/overhang geometry to ensure spray containment and drainage into the extraction zone.
Interfaces
- Input: Fruit enters via entry tubes from upstream sorter/lines.
- Output: One fruit per cycle dropped into extraction & synchronisation fruit support.
- Mount: Feeding subassemblies rivet/bolt onto feeder body. Feeder body hinges open for access.
Interfaces and tolerances
Key interfaces (tolerances TBD; contractor to propose).
| Part | Interface / tolerance | Related |
| Feeding subassembly mount | Modular plate riveted to shell; intended to be replaceable for design iterations | Feeding subassembly |
| Feeder hinge | Hinge mounts to reinforced bracing (not thin sheet); must support repeated open/close cycles | Enclosure / shell |
| Lid lip/overhang | Must overhang into extraction zone to keep spray/juice contained and draining inward | Extraction & synchronisation |
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