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Entry tubes
Part of the Fruit intake system section. Adjustable, removable entry tubes that connect upstream feed lines to each feeding subassembly.
Introduction
Entry tubes connect third-party/orange-sorting feed lines to the feeder’s 90° entry tubes. The primary requirement is to provide a rigid, adjustable-height interface so upstream line height variation can be accommodated, while staying easy to remove/reinstall for cleaning and seasonal maintenance.
Colour key & components
Key components and intent (colours may vary across CAD figures).
| Colour(s) | Component |
| — | Entry tube — straight tube segment carrying a column of oranges into the 90° entry tube and sync spring region. |
| — | Hinge + pin interfaces — intent is two pinned joints (one at the upstream feed line interface, one at the 90° tube interface) so entry tube height can be adjusted like the hypotenuse of a triangle by changing effective length/position. |
| — | Hinge mount plate — mount plate with four corner holes for rivets; riveted to a welded plate on the 90° entry tube assembly. |
| — | Riveted attachment — concept: 90° entry tube assembly and straight tube assembly are riveted to a mount plate (modular; can drill out rivets to iterate design). |
Figures
Entry tube views are shown in the Fruit intake system main gallery and in the Feeding subassembly figures. Add dedicated closeups here later.
- Add figure: pinned joint/hinge geometry showing adjustment range and how upstream line height is accommodated.
- Add figure: riveted hinge mount plate (4 rivets) welded to 90° entry tube assembly.
- Add figure: CIP nozzle port on the 90° tube and spray direction down through entry tube/sync-spring zone.
Discussion
Rough design & intent
- Goal — Deliver fruit from upstream sorters/lines into each feeding unit such that the sync spring can reliably gate fruit one-at-a-time.
- Adjustable height interface — Entry tubes must be adjustable so they can mate to unknown third-party feed line heights. Current intent uses pinned joints so the tube can rotate at two ends and accommodate height/position changes.
- Removability — Tubes and mounts should come off quickly for cleaning and seasonal teardown (pins, rivets, and modular mount plate strategy).
Known issues & risks
- Collision envelope — Entry tube and hinge must not interfere with fruit support/pusher, synchronization spring motion, or feeder shell cutouts.
- Column load — A column of oranges can create significant side loads and friction; tube ID, seams, and joint alignment should minimize snagging and jamming.
DFM & manufacturing (China)
- Tube fabrication — Contractor to propose CN-available pipe/tube standard and manufacturing method (rolled + welded vs seamless) consistent with food-zone requirements.
- Hinge hardware — Contractor to propose pin materials, retention (clip/cotter), and anti-loosening in vibration/washdown environment.
- Rivet/weld interfaces — If rivets are used for modularity, contractor to propose hygienic riveting strategy (avoid crevices/pockets, sealant if needed) or alternate modular fastening.
Questions for contractor
- Propose a robust adjustable-height interface to unknown third-party feed lines (pins/hinge geometry, adjustment range, and how to lock it rigidly).
- Recommend tube standards and inner-surface requirements to reduce fruit jamming and improve cleanability.
- Review collision envelopes and propose clearances/tolerances so entry tubes never interfere with pusher/spring/tube cutouts through the cycle.
Interfaces
- Input: Oranges from upstream sorter/lines.
- Output: Fruit column into 90° entry tube and onto sync spring in the feeding subassembly.
- Mount: Pinned hinge at the 90° tube assembly and pinned interface to upstream feed line; riveted mount plates used for modularity.
Interfaces and tolerances
Key interfaces (tolerances TBD; contractor to propose).
| Part | Interface / tolerance | Related |
| Entry tube → 90° tube | Pinned hinge interface; must be rigid when locked and easy to disassemble | Feeding subassembly |
| CIP nozzle port | Vertical tube welded to 90° entry tube; nozzle sprays down through entry tube/sync spring zone (geometry TBD) | CIP |
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